Would the owners of your company be happy if you took $50,000 of their money and set it on fire? I know it seems like a silly question – because of course they would! Yet every day, in thousands of facilities across the United States, failing steam traps go unchecked and the dollars in lost energy just pile up. Failing steam traps are a major cause of energy loss in a steam system and can easily equate to serious dollars going right down the drain. Think about it this way: Let’s assume, for the purpose of this example, that it costs $5 to produce every 1000 pounds of steam at 100 psi (depending on your system’s efficiency it could be much more) and that, at 100 psi, just one failed steam trap could potentially allow over 800,000 pounds of steam to escape your system every month. That means that every month your facility could be losing over $4000 in energy! One failed steam trap could quickly equate to over $50k per year right out the window.
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Do you think that your cooling tower is dirty? If you have biofilm in your cooling tower, bad things are already happening. For certain, your HVAC system is losing efficiency and you are losing money; but it is possible that there are bigger issues lurking just beneath that slime.
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It's true, learning about basic water treatment principles doesn't have to be a big snoozefest. Let's take the topic of biofilm for instance:
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